Product Description:
The brick stacking machine, also known as a frame stacking machine, automatic stacking system, or marshaling system, is a core automation device that enables seamless integration of the three major processes of forming, stacking, and firing in modern brick factories. Located between the extruder and the tunnel kiln/drying kiln, it automatically, accurately, and efficiently stacks the wet bricks (or dried bricks after drying) cut by the cutter onto kiln or drying carts in a pre-set arrangement (fire path layout) optimized for firing.
Features:
1. Extremely Improved Production Efficiency
Continuous High-Speed Operation: The brick stacking speed can reach 10-20 layers per minute (or even higher), operating 24/7, completely replacing dozens of physically demanding workers and significantly increasing kiln car turnover.
Shortened Brick Stacking Cycle: The automated operation maintains a stable cycle time, significantly faster than manual brick stacking, ensuring high production.
2. Significantly Improved Product Quality and Yield
High Stacking Accuracy: Precise mechanical positioning ensures that each layer of bricks is aligned vertically and horizontally, with stable and even spacing between layers. This ensures uniform airflow distribution within the kiln, improving firing quality and reducing defects such as over-firing and rough bricks.
Scientific Fire Channel Layout: Programming strictly in accordance with firing process requirements creates the optimal fire channel (air duct) for uniform airflow and temperature within the kiln, reducing coal consumption and improving product consistency and strength.
Reduced Brick Damage: Smooth handling and placement eliminates the bumps and fingerprints that can occur with manual brick stacking, significantly reducing brick breakage.
3. Significantly Reduced Operating Costs
Dramatically Reduced Labor Costs: Only one operator is required to monitor the equipment, replacing an entire shift of brick stacking workers, resulting in significant long-term benefits.
Reduced Management Costs: This solves issues such as labor recruitment, personnel management, and training.
Optimized Energy Costs: The scientific brick stacking method improves firing efficiency, directly reducing coal and electricity consumption per ton of bricks.
4. Achieve Safe Production and Intelligent Upgrades
Completely Eliminate Workplace Injuries: This eliminates workers from repetitive, high-intensity physical labor and the harsh environment of high temperatures and high dust, achieving inherent safety.
Intelligent and Digital: This system can be integrated with an MES (Manufacturing Execution System) to record production data (such as the number of bricks stacked, kiln car number, and fault information) in real time, providing data support for production management and decision-making, and forming the foundation for a "smart factory."
5. Superior Flexibility and Adaptability
Multiple Uses: By replacing the chuck or calling different programs, the system can easily adapt to the production of various brick types (such as standard bricks, perforated bricks, and insulation blocks).
Adaptable to harsh environments: The equipment is designed specifically for the high-temperature, high-dust environments of brick factories, offering a high level of protection and stable and reliable operation.
Technical Parameters:
| Power | 20.4 |
| Capacity | 30000 Bricks Per Hour |
| Certification | CE/ISO |
| Highlight | Auto, Brick Factory, Brick Machine, Brick Production |
| Product Name | Automatic Frame Stacking Machine |
| Function | To Stack Bricks |
| Warranty | 1 Year |
| Gripper | Customized |
Applications:
The brick stacking machine is a key link connecting the following processes:
Brick forming → Extrusion and cutting machine → Brick conveying → Brick stacking machine → Kiln car/drying car → Drying kiln → Tunnel kiln firing → Finished product
It achieves a fully automated transition from "clay strips" to "kiln car ready for firing."
Customization:
Product Customization Services:
- Gripper: Customized
- Warranty: 1 Year
- Brand Name: Halstec
- Model Number: MPJ3.6
- Place of Origin: CHINA
- Certification: CE/ISO
- Minimum Order Quantity: 1 Set
- Price: Negotiable
- Packaging Details: Nude in the container
- Delivery Time: within 120 days
- Payment Terms: L/C, T/T
- Supply Ability: 1 sets per month
- Product Name: Automatic Frame Stacking Machine
- Highlight: Auto, Brick Factory, Brick Machine, Brick Production
FAQ:
Q: What is the brand name of the Robot Stacking Machine?
A: The brand name of the Robot Stacking Machine is Halstec.
Q: What is the model number of the Robot Stacking Machine?
A: The model number of the Robot Stacking Machine is MPJ3.6.
Q: Where is the Robot Stacking Machine manufactured?
A: The Robot Stacking Machine is manufactured in China.
Q: What certifications does the Robot Stacking Machine have?
A: The Robot Stacking Machine is CE/ISO certified.
Q: What is the minimum order quantity for the Robot Stacking Machine?
A: The minimum order quantity for the Robot Stacking Machine is 1 set.
